UHF Industrial Induction Heat Generator For Gear shaft surface hardening heat treatment

SMG400K2-60

400KHZ UHF Induction heater For Gear Shaft hardening, Induction Heat for Stainless steel Seamless steel pipe welding

Main specifications of SMD400K2-60 series machines

Model

SMG400K2-60,SMG400K2-60A with timer

Maximum input power

60KW

Output frequency

200—400KHZ

Heating Current

14~140A

Input

380V three phases 50 or 60HZ

Duty cycle

100%

Timing function of A type machine

Heating, retaining and cooling time: 0.1—99.9 sec.

Connecting cable length

2 meters

Cooling water desire

≥0.2MPa ≥10L/min

Weight of Transformer

27KG

Size of Generator(CM)

65L×50W×79.5H

Size of Transformer(CM)

45L×30W×40H

Ultra High Frequency (UHF) induction heating equipment: The frequency range of Ultra High Frequency (UHF) Welder is 200 ~ 700KHZ,the power is 10 ~ 300KW. Our company power supply can be used together with the Ultra High Frequency (UHF) Welder, and can also replace the old pipe welding generation. The Ultra High Frequency (UHF) Welder of our company adopts the latest control technology of our company, the equipment is small in size, the heating efficiency is high, the energy-saving effect is obvious.

Technical advantages of Ultra high frequency induction heating machine:

  1. The frequency range of Ultra High Frequency (UHF) Welder is 80-800Khz, which can according to the customer’s request do the machine. To realize the steel, stainless steel, copper tube, aluminum tube welding.
  2. Has an extremely strong resistance network pressure fluctuation ability. 
  3. Adopt the imported high-power resonant capacitor to obtain the stable resonance frequency, effectively improve the product quality, and realize the stability of the welding process.
  4. Safety: There is no 10,000-volt high-frequency voltage in the equipment, which is limited to avoid radiation, interference, discharge, ignition, and other phenomena. 
  5. Small equipment size, one body design, greatly saving the space.
  6. Real all solid IGBT power regulation technology, realize the 100-800KHZ/3-300kw induction tube welding machine products.

These series are suitable for many applications, for example, (1)Heat treatment of gear and shaft(2)metal wire and foil heating  (3)tiny or powder material melting    

Due to the adopting of our third generation inverting control technology,   These series machines are characterized not only with high power and high frequency up to 500KHZ output, but also with high reliability .

dvantages and applications of models with Timer function:

  1. Heating power, retaining power, heating time, retaining time   can be preset and adjusted, this makes it possible to control the heating curve and heating time.
  2. It is suitable to use in the repeated heating or high speed heating of small parts; 
  3. When using in brazing, with proper timing parameters, rapid heating and retaining can be achieved to keep the temperature while the brazing material is melted and then to let the brazing material spread smoothly to form good joint. 

Features and applications of separated transformer: 

  1. Due to the high frequency output, one body machine is recommended to achieve high frequency and low energy loss.
  2. In these three series machines, the high frequency transformer is separated from the generator, with 2 meters connecting cable at least.
  3. It is suitable to use in the dirty or corrosive surroundings, the generator can be put in a clean space to increase the reliability.
  4. With the small size and light weight of the separated transformer, it is convenient to use in the production line and easily assembled inside the machinery or moved mechanism.

Working theory and structure

In These series machines, series oscillating circuit is applied, through high frequency transformer, low voltage and high current power is output to go through the induction coil. The main oscillating structure is as follows:

 

Inside These series machines, MOSFET and our third generation inverting control technology has been used, that is the soft and dual control and inverting technology. In this technology, output power and frequency can be controlled and adjusted separately, IGBT and soft switching control technology are used in the high frequency switching circuit to control the output power.  In the inverting circuit, the MOSFET and frequency tracing circuit is applied to achieve high speed and accurate soft switching control. The adoption of new technologies not only improves the quality and reliability of the machine,but also solve the technology problem on large power induction heating machine and makes it possible to work 100% duty cycle. 

Inside the These series machines, oscillating cap is connected to the secondary coil of the transformer, so the voltage on the primary coil of the transformer is low and problems caused by high voltage such as sparks and insulations are solved thoroughly to increase the reliability and quality of the machine. At the same time, the transformer is light and small sized with low energy consuming.

Model

SMG-10

SMG-20

SMG-30

SMG-40

SMG-60

SMG-100

Max.output power

10kw

20kw

30kw

40kw

60kw

100kw

Output Oscillation frequency

200kHZ-500KHZ

200-500KHZ

200-400KHZ

250-400KHZ

200-400KHZ

200-400KHZ

Input voltage

Three phase 380V 50/60 KHZ or Customized 480V 3 phase

Continuous load rate

100%

100%

100%

100%

100%

100%

Heating current

7-35A

8-45A

8-70A

10-90A

12-140A

20-180A

Weight(host/transformer)

30/16kg

28/16kg

29/24kg

50/27kg

50/27kg

94/40kg